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Job Facts
Total Hours for Job (hrs)
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Quoted Machine Hour Rate ($/hr)
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Quoted % profit
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Cycle Time
Quoted Cycle Time (sec)
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Actual Cycle Time (sec)
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Reject Rates
Quoted Reject Rates (%)
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Actual Reject Rates (%)
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Up-Time
Quoted Up-Time (%)
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Actual Up-Time (%)
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This worksheet is designed to allow managers to take production data from a specific molding job, plug that data into simple formulas then determine if profits are being lost through inefficiencies on the production floor. In many cases, these inefficiencies are directly caused by misunderstandings and lack of training on the production floor. Training can eliminate these inefficiencies and get you closer to your quoted profits.
Effects of Cycle Time Gain/Loss
Actual Machine Hour Rate (AMHR)
Gain/(Loss) in Machine Hour Rate (MHR)
Gain/(Loss) from Quoted Cycle Time
Effects of Reject Rate Gain/Loss
Gain/(Loss) from Quoted Reject Rates
Effects of Up-Time Gain/Loss
Gain/(Loss) from Quoted Up-Time
Summary
Quoted Profit
Cycle Time Gain/(Loss)
Reject Rate Gain/(Loss)
Up-Time Gain/(Loss)
Total Profit
Total Gain/(Loss) of Quoted Profit